CableDataSheet, Cable and Wire Technical Consulting Service

The cable designations are based on DIN 76722.
Example 1:
Designation for an unshielded low-voltage cable (FL) with thin-walled insulation (R), code for radia‐
tion cross-linked PE insulation material (2X) as per DIN 76722, a nominal conductor cross section
of 1.5 mm2 (1,5), (/), a maximum strand diameter of 0.33 mm (0,33), with tinned strands (Sn), a
cable composition of type A (-A), and a maximum long-term service temperature Tmax = +125 °C
(T125):
FLR2X 1,5/0,33Sn-A T125
Example 2:
Designation for an unshielded low-voltage cable (FL), code for silicone insulation material (2G) as
per DIN 76722, a nominal conductor cross section of 35 mm2 (35), (/), with bare strands of max.
0.21 mm (0,21), a cable composition of type B (-B), and a maximum long-term service temperature
Tmax = +200 °C (T200):
FL2G 35/0,21-B T200

FL   : (Fahrzeugleitung: vehicle cable) voltage class A as defined in ISO 6469-3
FHL  : (Fahrzeug-Hochvolt-Leitung: vehicle high-voltage cable) voltage class B as defined in ISO 6469-3
FZL  : (Fahrzeug-Zündleitung: vehicle ignition cable) as defined in ISO 3808

F   : flat cable
Z   : multicore cable with cores that are easily separated
K   : compressed conductor

Al  : aluminium
W   : resistor material
M   : other conductor materials

R       : reduced insulation thickness ("thin wall" as defined in ISO 6722)
U       : ultra-reduced insulation thickness ("ultra-thin wall" as defined in ISO 6722)
S       : special insulation thickness
nocode  : thick-walled insulation ("thick wall" as defined in ISO 6722)

Code Meaning
Y PVC (polyvinyl chloride)
2Y PE (polyethylene)
4Y PA (polyamide)
5Y PTFE (polytetrafluorethylene)
6Y FEP (tetrafluorethylene/hexafluorpropylene)
7Y E-TFE (ethylene/tetrafluorethylene)
9Y PP (polypropylene)
10Y PVDF (polyvinylidene fluoride)
11Y TPE-U (thermoplastic polyurethane, PUR)
12Y PBT (polybutylene terephthalate)
13Y TPE-E (thermoplastic polyester elastomer)
31Y TPE-S (thermoplastic styrol-block-copolymer)
51Y PFA (perfluoroalkoxy alkane)
52Y MFA (perfluoroalkoxy methylvinylether copolymer)
91Y TPE-O (thermoplastic polyolefin elastomer)
NY non-standardized thermoplastics and thermoplastic elastomers

2G SiR (silicone rubber)
3G E/PRa (ethylene propylene rubber)
4G EVM (ethylene vinyl acetate)
5G CR (chloroprene rubber)
53G PE-C (chlorinated polyethylene)
NG non-standardized elastomers

Code Meaning
B foil shielding
C braided shielding, metal
D spiral wire (or served) shielding, metal
G braid, nonmetallic
L lacquering

Code Meaning
A symmetrical structure as specified in ISO 6722 (all parts)
B asymmetrical structure as specified in ISO 6722 (all parts)
C asymmetrical structure as specified in ISO 6722 (all parts), with finestrands
Sn tin-coated wire surface
Ni nickel-coated wire surface
Ag silver-coated wire surface

Conductor cross-section, shape and structure
Code    Description
R    Circular conductor
S    Sector shaped conductor
E    Solid conductor
M    Stranded conductor
RE    Circular conductor, solid
RM    Circular conductor, stranded
SE    Sector shaped conductor, solid
SM    Sector shaped conductor, stranded
OM    Oval shaped conductor, stranded
H    Waveguide
/V    Compacted conductor

Code    Description
N    Cables acc. to standard
A    Aluminum conductor
Y    Insulation of polyvinyl chloride (PVC)
2Y    Insulation of thermoplastic polyethylene (PE)
X    Insulation of cross-linked polyvinyl chloride (XPVC)
2X    Insulation of cross-linked polyethylene (XLPE)
H    Field limiting conductive layers over the conductor and over the Insulation
HX    Insulation of cross-linked halogen-free polymer blend
C    Concentric conductor of copper
CW    Concentric conductor of copper, waveform (ceander)
CE    Concentric conductor in multi-core cables on each individual core
S    Braided copper
SE    For multicore cables field limiting conductive layers over the conductor and the insulation and copper screen over each individual core (indicated by "H" is omitted here)
F    Overhead line cable (DIN VDE 0276)
F    Armouring of galvanized flat steel wire
FE    insulation sustaining
(F)    Longitudinally watertight cable (screen)
B    Steel tape armouring
R    Armouring of galvanized round steel wires
G    Helix of galvanized steel tape
HX    Sheath of cross-linked halogen-free polymer blend
Y    Inner sheath of polyvinylchloride (PVC)
Y    Outer sheath of polyvinylchloride (PVC)
2Y
   Outer sheath of polyethylene (PE)
1Y
   Outer sheath of polyurethane (PUR)

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Phone: +44 (0) 1295 676 150

Drahtwerk Wilhelm Gutmann GmbH & Co. KG

About us

For 65 years, Gutmann Kabel has been your prime partner for cables and wires, as a leading supplier of vehicles cables and harnesses, for various areas and according to national and international standards.

Gutmann stands for premium home-quality; our factory is located in Weissenburg, and all products are "Made in Germany". In our company, we have been working on optimizing the quality of our products and for the satisfaction of our customers for 65 years.

Gutmann Kabel delivers confectioned cables, from prefabricated grid connection wires according to national and international standards and wiring, braid and licensed products, important components for various industrial products. Our products are major components in vehicle assembly (vehicle harnesses and wires), railway construction and also the production of toys and electrical components (switching wires).
         
Using the uniform quality management system according to ISO 9001:2015, we ensure that our products and services comply with all quality standards.

For years, many reputable companies have relied on our services, from various domestic and international locations: all satisfied customers.


Stephanie Gutmann
Marketing und
Datenschutzbeauftragte

Telefon: +49 (0)9141 85099-22
Telefax:  +49 (0)9141 85099-25

E-Mail: stephanie.gutmann(at)@gutmann-kabel..de


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Bambach Wires and Cables Pty Ltd


Bambach Cables

Established in 1936, Bambach Wires and Cables Pty Ltd is an Australian company owned by Energy Technologies Limited (ASX :EGY). In early  2019 following a substantial restructuring, Energy Technologies  purchased the equipment and intellectual property assets of Advance Cables and merged that business with Bambach, forming a new manufacturing facility in Rosedale, Victoria.

The new facility increased Bambach's manufacturing capacity from 30 tonnes of finished goods per month to 250 tonnes per month and substantially reduced production times for its full range of products.

With its new facility and the incorporation of the Advance equipment, brand and range of products into the Bambach fold, the company is poised to become a major supplier of Australian made low voltage  insulated copper cable to the Australian Infrastructure, Defence, Mining and Building Construction industries.

Bambach has a warehouse and sales office network across Australia with warehouses and offices in Perth, Adelaide, Melbourne, Sydney, Newcastle and Brisbane. The company prides itself on being able to assist customers not only with manufacturing and supplying cable but also answering any technical questions related to cable applications and usage. Over the course of the past five years Bambach has invested heavily in new product development and during that time has launched numerous new product lines including its range of SafeX branded  low smoke zero halogen cables, NautX range of marine cables, SearX range of fire rated cables, RailX range of rolling stock cables, ImmerseX range of pump cables,  its TrackSure and TrackDrive branded rail signalling and power cables, its Detecta-Cab, Feeda-Cab and Traffi-Cab range of traffic cables, its LoadFlex range of street lighting cables, AlarmFlex range of fire alarm cables, Elasti-Flex range of Single Core Dual Insulated ( SDI) cables and its Vari-Flex range of EMC cables. The company places great emphasis on product development and innovation and has an ongoing substantial Research and Development program that approaches product development from the grass roots up

Bambach's Technical team is adept at designing cable to suit Australian conditions and meet specific customer needs. A large part of  Bambach's production involves purpose built cables designed for specific uses and as a local manufacturer Bambach is able to offer this service even where small production runs are required.

Bambach is committed to continuous improvement and is implementing Industry 4.0 practices throughout its production process. It is an ISO AS/NZS 9001:2015 certified company and an active member of the Australian Cablemakers Associaton.



How Cable Is Made?

Would you like to see how cable is made?  Bambach Wire and Cables is a truly Australian company. Unlike many of its competitors Bambach has resisted pressure to re-locate its manufacturing offshore and instead invested in manufacturing in Australia, by so doing , keeping jobs and skills in Australia. If any customer would like to see how cable is made please contact a member of the Bambach sales team who will organise a visit to our manufacturing plant. The company also holds regular open days for investors and customers and welcomes people to attend these events.



Introduction to cable manufacture and applications

The short video below explains how cables are made and gives examples of their applications- at Bambach , We know cable!




Contact

Sydney
J/134-140 Old Pittwater Road
Brookvale NSW 2100

Ph: (02) 9938 5622
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Melbourne
15A Nicholas Drive
Dandenong South VIC 3175

Ph: (03) 9335 2600
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Brisbane
2/119 Bandara Street
Richlands QLD 4077

Ph: (07) 3344 1763
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Western Australia
1 Karratha Street
Welshpool WA 6106

Ph: (08) 9351 9966
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Head Office
40 Willung Road
Rosedale VIC 3847

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