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Bhuwal Insulation Cable Pvt. Ltd.

Started by Henrietta Eleanor RACE, February 19, 2023, 07:19:59 PM

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Henrietta Eleanor RACE

Bhuwal Insulation Cable Pvt. Ltd.

As a growing company, we want to reach our full potential to satisfy our client's needs. Currently, we manufacture and export a wide assortment of cables and wires. From a simple convection oven in your homes to more complicated equipment like windmills, wires are necessary for everyday applications. They are essentially the backbone of applications whose roots are deep in electricity and utilities. Our unique products have an impact on various engineering applications. With this as inspiration, Bhuwal Insulation constantly strives to innovate and create new products. Products that can help accentuate your lifestyle. There are several aspects in the manufacture of cables and wires. A wire with poor construction could be harmful to humans. All the products that we manufacture and export are of the highest quality. And so, they are durable and can last longer. They have outstanding characteristics and are resilient to external forces. Aesthetically pleasing, our products work wonderfully in various industries. Not only do we produce products of the highest quality, but we deliver them in the best possible lead time. The practices we use in our factory to manufacture cables are up to date with today's technology. Our company is a recipient of accreditations from bodies like ISO, KEMA, CEOC, Achilles UVDB, NABL, etc. We also follow the standards and specifications of regulatory bodies during their manufacture. So the products you receive are safe and are standard. At our factory, our employees use their experience and skills to create modern products that suit the various areas of the industry. The machines in our factory undergo routine checks and calibration processes. So the results they deliver are accurate. It is not just the process but the raw materials that form a good product. We recognize the fact that raw materials are an integral part of the process. Our vendors follow standards and protocols set by accredited organizations to deliver raw materials of the best quality. Contemporary in design, efficient in work, our products work flawlessly to operate the applications.

We value human life and connections above all. And keeping this in mind, we have sessions for our factory employees with the latest safety training. The materials we use to produce wires and cables are non-toxic and cause no bio-hazard. We equip all our employees with the gear necessary to perform their responsibilities. Our commitment is not only to buyers but also to the vendors who supply raw materials. Long-term business relationships succeed because of transparency. We maintain a transparent approach to our employees, our vendors, and our clients. Since we want to have long-term successful relationships, we commit to manufacturing products that deliver excellent performance and follow the standards set by accreditation bodies. Our products are about being intelligent. With the latest technology, our wires have excellent conductivity and meet safety expectations while also proving to be a cost-effective asset. They are also built to minimize losses, thereby improving energy and cost savings. The multiple accreditations we have will attest to these characteristics. The prices for our products (cables & wires) are very reasonable.

A healthy combination of these characteristics is why many clients choose to use our products in their businesses. Most of our clients belong to the engineering industry, electricity sector, utility, nuclear industry, and automobile sector. From chemical processing plants to textile and sugar mills, our ISO-certified wires and cables perform an admirable job and yield good quality results.


At Bhuwal Insulation, we believe in supporting our customers the best that we can. Backing us up is the state-of-the-art infrastructure we have on our sites. The employee strength in our company is 150 skilled and experienced professionals, with an annual turnover of 12 million usd. Our factory is located in Valsad (Gujarat) spread across 35000 square feet with the latest manufacturing technology.

The machinery in our factory consists of both outsourced and domestic automated equipment. Efficient in terms of processing and energy consumption, our factory has a high rate of production. Some machines in our factory include an elastomer extruder, wrapping machine, rubber mixing mills, bunching machine, and extruder. Our equipment undergoes frequent audits and calibration checks to improve delivery lead time. The staff at our factory have the qualifications to handle the equipment. Their prior experience gives them an edge in the production process that takes place here.

Rubber mixing mills

The mixing of rubber takes place in a Mixing mill. Many in the industry also refer to this equipment as a rolling mill. In this process, a rubber base undergoes processing with several additives. These additives include softeners, fillers, processing aids, and colorants to form the raw material. The mill has two stainless steel rollers that rotate in the opposite direction. The rollers run at differing speeds to create friction. The friction that takes place between the rollers is what mixes the rubber.

Elastomer extruder

An extruder plays a pivotal role in the cable manufacturing process. In this process, feeding the elastomeric chips or pellets into the melting chamber is the initial step. Subsequently, the application of heat to the melt chamber causes the pellets to dissolve uniformly. Upon dissolution, there is a channel that causes a diversion such that this melt will move to a die. The shape of the die nozzle will be the size of the wire or cable desired. Since the property of an elastomer is high stretchability, it is possible to achieve filaments of very thin diameters. On extrusion from the machine, getting the filament cut into smaller pieces is the next step.


The next step in the process is coating the metal wires with the elastomer. Similar to an elastomeric extruder, the melt chamber in the machine will melt the filaments. The difference here is that the elastomer acts as an insulating material to coat metal wires. After drawing and annealing the wire, a formula determines the twist length. The use of this formula is to twist wires in multiples of two or more. Because the wire undergoes processing, they become ductile. In the next step, the melted filament will coat the soft wire that passes through the extruder. As it is an ongoing process, the elastomeric wires are hot. To prevent sticking of the wire, it will pass through a cooling system.

Bunching machine

The term bunching refers to an assembly of multiple strands of wire to a bunch. The machine at our factory suits many copper and aluminum-derived wire and works at a relatively high speed. Bunching machines have a steady twist pitch, making them suitable for cables like HDMI, power, and communications.

Vision Mission & Values

Our vision is to be the best manufacturer around. To make this a possibility, we rely on our employees and vendors. Our vendors support us by bringing out premium raw materials. The manufacturing process takes place after checking these materials for defects. In our company, our sales staff works tirelessly to solve various queries from the clients. The solutions we offer are innovative, creative and will solve your questions. We believe in manufacturing intelligent products, which is why we create unique solutions that can assist with the smooth functioning of your business. As a growing company, your trust is important to us. Our employees, together with our vendors, work towards earning it. In the past few years, the reputation we have is because of our work ethics. At our company, our employees are not just members of staff but also partners who share our vision. Similarly, the partnerships we have with our current vendors are because we share a common goal.

The unifying factor in our company is a set of core values we have in common. We support our teammates, regardless of their gender, and appreciate an individual with innovative ideas and intelligent solutions. We foster an environment where trust, respect, and understanding are qualities that help in team spirit.

Integrity is another value that we foster in our company. Both integrity and accountability are values that go hand in hand. Commitment to using premium raw materials and manufacturing the best products is something we constantly strive to do. The correlation of high-quality products with a higher price is over-rated. Today, we have vendors all over India. These vendors offer competitive pricing for high-quality raw materials. It is with their help that the overall cost of our products is reasonable. We understand that there are some applications where the price is an integral factor in the business. For such a business, we try our level best to bring down the cost of the application. Or another possible outcome is that we suggest an alternative that pairs wonderfully with your application. Either way, you won't be disappointed with our business approach.

What makes Bhuwal Insulation a great company is the fact that we have a transparent policy. Our partners practice transparency by sharing the plan of action. In an instance where the feasibility of the production is under threat, for any reason, our employees are proactive and come up with an insightful solution. In the last few years, we have risen amongst the ranks of the best manufacturers, which was possible for several reasons. First, we are consistent with our products. Consistency is a value that lies at the core of our company. We believe in being consistent in quality and in timely delivery.

Innovation is the key to survival for every business, and that is our core belief. The teams in our company work collectively to understand the current and future trend movements in the market and are how it is possible to innovate something new. Emphasis on innovation is what we are best. It is because of our professional attitude that the products we manufacture are the best. The infrastructure in our company helps us in making durable products that are of high quality. Our products are resistant to corrosion and are known to have a long work life. We conduct quality tests on our products, thereby ensuring only superior ones to our buyers.

Becoming one of the best takes work and effort. We are willing to work on ourselves as a company. The accreditations we have from bodies like Achilles UVDB, ISO, NABL, CEOC, and KEMA, are a testament to our hard work.

Contact Us

Get In Touch

Registered Office

    108, Ardeshir Dady Street, Ravindra Villa, 1st Floor, Near C.P. Tank Circle, Mumbai - 400004, Maharashtra, India

Factory Address

    Old Survey No.224/3, 225/4/P, 225/5, Survey No. 1423, 1072, 1437, Coastal, Highway Dehari, Village Dehari, Umbergaon Valsad - 396170, Gujarat (India)

Opening Hours

    Tel : +91 9930028010
    Tel : +91 9833006364
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Henrietta Eleanor RACE