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What Is the Difference Between Neoprene and EPDM?

Started by mina, June 03, 2013, 10:39:24 AM

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mina



What Is the Difference Between Neoprene and EPDM?

Do you know about little?

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Ali can ATLITÜRK

Neoprene and EPDM are both elastomers--long chain polymers that can be vulcanised. The vulcanisation process is responsible for the elastic properties of all the materials we commonly call rubber. Not all elastomers are the same, though. EPDM and Neoprene each have their own specific properties, and are the best choice in certain situations. Learning the properties of these elastomers can help you choose the right product for your needs.

History

Neoprene is the oldest of the two rubbers. It was invented in 1930 by scientists at DuPont, and has been used in all kinds of applications, such as electrical insulation, fan belts in vehicles, wet suits and laptop sleeves. The generic name for Neoprene is polychloroprene. EPDM, or ethylene propylene diene monomer, was developed in the 1960s, and is commonly used on flat roofs. EPDM is also used in seals and tubing, as electrical insulation, in pond liners and as a motor oil additive

Performance

Neoprene and EPDM are similar in cost, resilience, tear strength and ability to resist damage from ozone. Both are easily damaged by petroleum-based fuels and are reasonably resistant to abrasion. They can withstand similar temperatures--a high of 149 degrees C for EPDM and 121 degrees Cor Neoprene, and a low of -60 and -40 respectively. EPDM has a significantly lower resistance to grease and oil than Neoprene and a significantly better resistance to water swell.


Benefits

Each type of rubber is best for some uses. For instance, EPDM's resistance to ozone, UV rays, temperature extremes and water make it an excellent choice for waterproof roofing membrane. The material is available in liquid and sheet forms, and is usually applied using seamless techniques that reduce leakage. Neoprene has similar environmental resistances, withstands damage from twisting and flexing and resists burning relatively well. It can be made into an elastic foam that makes excellent insulation and cushioning material.

Warning


Some people are allergic to Neoprene, or contract contact dermatitis from one of the compounds used to vulcanise it. Some Neoprene adhesives also contain a substance called rosin, which is considered a skin sensitiser. Human allergies to EPDM are comparatively rare, and it is used in some non-latex rubber products, such as rubber bands.

Considerations


Anyone interested in using an elastomer in manufacturing, construction or any other area should take the time to test the choices in actual application. While performance guides for each rubber can be useful in narrowing down the possibilities, there is no substitute for real world testing. A hasty decision could result in a poorly performing end product.

source from ehow

Neoprene

From Wikipedia, the free encyclopedia


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A neck seal, wrist seal, manual vent, inflator, zip and fabric of a neoprene dry suit. Here the soft thin rubber-like seal material at neck and wrists is made from non-foam neoprene for elasticity; the blue area is a thin blue knit fabric laminated onto spongy foamed neoprene for insulation.
Chemical structure of the repeating unit of polychloroprene

Neoprene or polychloroprene is a family of synthetic rubbers that are produced by polymerization of chloroprene.[1] Neoprene exhibits good chemical stability, and maintains flexibility over a wide temperature range. It is used in a wide variety of applications, such as laptop sleeves, orthopedic braces (wrist, knee, etc.), electrical insulation, liquid and sheet applied elastomeric membranes or flashings, and automotive fan belts.[2]

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cabledatasheet

Mina i added picture your topic.

Neopren is PCP but Neopren is trade mark of Dupont

DuPont™ Neoprene polychloroprene


DuPont™ Neoprene polychloroprene is an extremely versatile synthetic rubber with more than 75 years of proven performance in a broad industry spectrum. It was originally developed as an oil-resistant substitute for natural rubber. Neoprene is noted for a unique combination of properties, which has led to its use in thousands of applications in diverse environments.

A Balanced Combination of Properties

    Resists degradation from sun, ozone and weather
    Performs well in contact with oils and many chemicals
    Remains useful over a wide temperature range
    Displays outstanding physical toughness
    Resists burning inherently better than exclusively hydrocarbon rubbers
    Outstanding resistance to damage caused by flexing and twisting

The basic chemical composition of Neoprene synthetic rubber is polychloroprene. The polymer structure can be modified by copolymerizing chloroprene with sulfur and/or 2,3 dichloro 1,3-butadiene to yield a family of materials with a broad range of chemical and physical properties. By proper selection and formulation of these polymers, the compounder can achieve optimum performance for a given end-use. Neoprene is available as a solid and as a liquid dispersion.


EPDM is ;


EPDM rubber (ethylene propylene diene monomer (M-class) rubber),[1][2] a type of synthetic rubber, is an elastomer which is characterized by a wide range of applications. The E refers to ethylene, P to propylene, D to diene and M refers to its classification in ASTM standard D-1418. The M class includes rubbers having a saturated chain of the polymethylene type. Dienes currently used in the manufacture of EPDM rubbers are dicyclopentadiene (DCPD), ethylidene norbornene (ENB), and vinyl norbornene (VNB). EPDM rubber is closely related to ethylene propylene rubber (ethylene propylene rubber is a copolymer of ethylene and propylene whereas EPDM rubber is a terpolymer of ethylene, propylene and a diene-component).
A roll of EPDM foil, used for waterproofing roofs

The ethylene content is around 45% to 75%. The higher the ethylene content the higher the loading possibilities of the polymer, better mixing and extrusion. Peroxide curing these polymers gives a higher crosslink density compared with their amorphous counterpart. The amorphous polymer are also excellent in processing. This is very much influenced by their molecular structure. The dienes, typically comprising from 2.5% up to 12% by weight of the composition, serve as crosslinks when curing with sulphur and resin, with peroxide cures the diene (or third monomer) functions as a coagent, which provide resistance to unwanted tackiness, creep or flow during end use

source from wiki.

Generally Neopren use as sheath of cable for mechanical and chemical prevent to bad effects. EPMD is using as insulation. formulation is difference.

Properties

EPDM exhibits satisfactory compatibility with fireproof hydraulic fluids, ketones, hot and cold water, and alkalis, and unsatisfactory compatibility with most oils, gasoline, kerosene, aromatic and aliphatic hydrocarbons, halogenated solvents and concentrated acids.

The main properties of EPDM are its outstanding heat, ozone and weather resistance. The resistance to polar substances and steam are also good. It has excellent electrical insulating properties. It has good resistance to ketones, ordinary diluted acids and alkalines.

Typical properties of EPDM vulcanizates are given below. EPDM can be compounded to meet specific properties to a limit depending first on the EPDM polymers available, then the processing and curing method(s) employed. EPDMs are available in a range of molecular weights (indicated in terms of Mooney viscosity ML(1+4) at 125 °C), varying levels of ethylene, third monomer and oil content.

for example is skyprene is the same but different company formul is ,



SKYPRENE polychloroprene rubbers are often specified by design engineers because of their superior properties, such as their resistance to cold, hear, abrasion, ozone, oil and chemicals.

SKYPRENE Family Relationship




PCP=CR=NEOPRENE=SKYPRENE=BAYPRENE

What is Baypren®?


Baypren® is the name of the LANXESS range of polymers based on 2-chloro-1,3-butadiene (chloroprene), which are manufactured by water-based emulsion polymerization in the presence of emulsifiers, activators etc. The importance of Baypren® is derived essentially from its attractive combination of key technical properties that are unattainable with other kinds of rubber at a comparable price. This has led to the development of many product variants to meet diverse requirements. Articles made from appropriately formulated Baypren® compounds are suitable for moldings and extrudates of all types, reinforced hoses, roll covers, belting, including conveyor belts, air spring bellows, cable sheathing and insulation for low-voltage cables, sponge rubber, including open and closed-cell sponge rubber, corrosion-resistant linings, sheeting, fabric proofings and footwear (boots). The flame-retardant behavior of Baypren® vulcanizates can be adjusted to meet special requirements.

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